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Electrochemical Principle of Metallurgy

  • Gibbs free energy is given by
  • If Eo is positive, delta G is negative.
  • Therefore the reaction is spontaneous.
  • Emf of the redox reaction is made positive.
  • More reactive metal is added to the solution containing the relatively less reactive metal ions.
  • The more reactive metal will go to into the solution.
  • For example copper becomes copper(II) ion on reaction with ag+ ion.
  • Copper (reducing agent) undergoes oxidation by removing 2e.
  • Silver (oxidising agent) undergoes reduction by gaining 1e.

Similarly copper 2+ ion reacts with zinc as follows.

ELECTROCHEMICAL EXTRACTION OF ALUMINIUM

  • Hall – Herold process
  • Electrolytic bath – iron tank lined with carbon.
  • Electrolyte – 20% solution Alumina, bauxite + molten cryolite(sodium hexafluoroaluminate, Na3AlF6)
  • Supporting electrolyte – 10% CaCl2 solution – to lower the melting point of the mixture
  • Anode – carbon rods immersed in the electrolyte
  • Cathode – carbon lining in the electrolytic tank.
  • Bath Temperature : > 1270 K
  • At anode oxidation occurs.
  • At cathode reduction occurs. Aluminium is deposited at cathode.

Since carbon acts as electrode, it will also participate in the electrochemical reaction.

  • Anodes are slowly consumed during electrolysis due to the above two reactions.
  • The pure aluminium is reacted at cathode.
  • It settles at the bottom.
  • The net electrochemical reaction is given below.

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